System of cut of silk thread of AGIECUT VERTEX don't go yet

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As electron, medicine, horological and martial industry rises to what small part treatment asks, make machine tool of cut of silk thread of don't go yet more and more forward dimension is imperceptible (like 0.

03mm is narrow seam, ≤ of radius of an internal angle 0.

03mm) , high accuracy and the way that first-rate machines exterior quality develop. Ajixiamier (the emerge as the times require of the system of cut of silk thread of AGIECUT VERTEX don't go yet of AGIE) company makes treatment walked into microcosmic dimension times. The development that AGIE company devotes oneself to report to machine, research and production already had history of 51 years, the development of AGIECUT VERTEX held to AGIE consistent homage " perfect art " the design concept like, to attain to be apt to, going after precision while the affinity that offers human nature to change. The factor that the assurance of high accuracy affects machine tool precision is many, machine machine of cut of silk thread of don't go yet to report especially, have the problem of the respect such as form of guide screw of the rigid structure that considers according to general purpose machine tool, thermal stability, rigid, slideway, servo, the problem such as the influence of the magnetic field force in tension of silk of the system walking along silk that parameter of control of the power source that returns treatment having report to must consider, process, discharge and machine of cut of silk thread of don't go yet must consider, electrode and discharge process. Structure of machinery of 1 lead plane is achieve high accuracy, leader share is used with before the structure that machine tool of cut of silk thread of AGIE don't go yet differs completely, if use,sucked shake to prop up at 3 o'clock; Stable " C " model structure; Acquire design of patent independent lathe bed, tigidity is good, load of susceptive of each mechanical component place brings to bear on to go up in independent lathe bed equably, avoided to shake interference phenomenon; Rod of movement of X, Y is installed independently respectively go up in independent lathe bed, each axis moves not to affect the precision of other axis; To reduce force pass a space (pitching moment) the geometrical dimension drift that arises with the likelihood, all athletic rod arrangement machine the ultimate position with the closest area in distance discharge; Each axes use linear grating feet and coder two-step buy to measure feedback servo, each axis detects independently when motion real position, achieve 0.

Position of 1 μ M detects control precision; Mechanical origin need not search when switching on the mobile phone. 2 thermal stability are all pyrotoxin, be like electric machinery of electronic parts, cable, drive, apply the brake, pump, power source the ark, quantity of heat that cuts silk and treatment to arise, cool respectively or lie between heat treatment; All pyrotoxin all install temperature detector, with circular cold air and cooling water refrigeration; Temperature of machine tool whole is consistent, achieve hot stability.   of 3 systems walking along silk (1) dual system walking along silk asks according to treatment automatic switch, need not stop machine change; Comfortable at all sorts of silk diameter; Filar detector is used at detecting it is normal that electrode silk moves; The pulling force that gains patent silk to prepare unit to control silk accurately and suck brace up, completely cut off and exterior interference; A complete set of walks along filar system to use wear-resisting new data. (Mouth of 2) seal wire nears treatment area, ensure electrode silk locates accurately. Seal wire mouth uses fixed position of form of natural diamond V, its characteristic is: Change silk of different diameter electrode need not change seal wire mouth; Lose without precision; The time that wear silk is short (be in commonly 15s) . (3) wears silk and the dependability that wear silk again automatically to be as high as 100 % , it is to wearing the requirement of an initiative aperture to reduce: The diameter of electrode silk + 0.

005mm, more suit narrow seam treatment. (The automatic, reliably switch after prior operation of 4) thick silk machines corner of smaller part diameter to filament.   of 4 pulse power source (power source of 1)AGIEIPG intelligence pulse. · process controls monitoring to measure sensor to be located in the place with scintilla the closest discharge, have quick noise to answer ability and can make " the spot " the real time of processing, special discharge function. The computational ability with super · . · information communicates all digitlization, the directive is implemented inside second of a few accept, digital technology assured the dependability of treatment, can avoid electromagnetism interference and environmental effect. · FPGA technology (area but process designing door is listed) use at the process to control unit. (2) becomes sectional treatment suits oneself. · chooses sectional form simply conveniently, need a mouse only a bit, can self-adjusting geometry dimension, machine program or discharge parameter, ensure become sectional to machine exterior consistency. · is below different strong fluid and workpiece ply circumstance, the safety that can ensure discharge is machined and economy. (3) dynamic corner is controlled. · optimizes error of corner of discharge cut method, compensation ahead of schedule and amain cut. Because be,optimize ahead of schedule do not have time loss so. · amain cut, the time that workpiece appearance jumps over complex corner to jump over knaggy province is more also; Save electrode silk. (Deflection of 4) electrode silk is controlled. The process that · shifts to an earlier date is controlled. · measures the deflection with correctional electrode silk in real time in many cut. · reduces outline error, reduce " sunken heart " or " protruding abdomen " , make each are measured sectional achieve precision and surface roughness requirement at the same time. (5) lens face machines module. Make be machined the exterior surface roughness of workpiece achieves Ra 0.

05 μ M, need not manual polish. (Loss of 6) electrode silk is compensated automatically beforehand (AGIE is particular) . Through parting the deflection of mouth of correctional fluctuation seal wire is measured, because strong fluid of electrode silk loss and fluctuation is abhorrent,can compensate automatically the taper deviation when causing perpendicular cut. The human nature of AGIE changes design human nature to change design system automation rate is high now, from installation, search workpiece generates treatment parameter to process designing whole process is handy, quick, a few minutes in finish; All sorts of functions from go out actually develop to be mixed to efficient, spare time economic use cost. (1)AGIEVISION 3000 controls an operating system. Form basically: · AGIEVISION controls operating system outfit to be in work station; · is much " gallop " system of CPU processor hardware; · is true / of OS of 32 many tasks 2 open mode operating system platform, move more reliable, prevent virus; Mouse of · window means is operated. (2) basic idea (AGIE particular) . All data that flexible data inputs a function to be able to machine line cut a need are inputted accurate and quickly. (3) user interface. · target directs the requirement according to handlers is adjusted, simple text conversational mode deserves to a mark starts an order quickly; Study of · graph interface masters convenient; · mouse operation is convenient and simple; · window technology, much window is optional switch; A variety of · languages; Automatic clew helps · and open operation notebook at any time or watch CD content; The data that · user converts is inputted, input crucial data only, reliable, friendly; The function that · user changes, repeatability operates an organic whole " cut out " , carry out automatically respectively. (4) data is inputted. Input blueprint asks report of data and rather than processes special data; According to blueprint arrangement processes work, replaced cut craft process designing; The parameter of craft of result and rather than that inputs treatment place to want to achieve only; Artificial intelligence judges treatment data automatically to inform handlers is finished in time whether adequately. (5) is simple 2 dimension draw. Edit and generate code of V / ISO automatically to show a figure; Choose line round picture, device of beardless periphery plot. (Workpiece of 3D of 6)AGIESETUP 2D / installs corrective system (AGIE particular) . Hand of · automatic / moves workpiece to measure, decide the compensation of coordinate of the position inside plane of X, Y and X, Y. Hand of · automatic / moves workpiece to measure, measure probe to be in certainly through nicety XZ / YZ is planar (3 dimension) the position inside and self-correcting electrode silk and XY plane are perpendicular. (7) operation is simple (AGIE particular) . (8) workpiece editor and treatment details are certain (AGIE particular) . · place is necessary to machine data input to be able to be finished in these 1 page, include to process name, material, surface roughness, precision and treatment order. Seesaw pattern function helps · image handlers clear data-in. (9)AGIE expert system (AGIE is particular) . Memory of parameter of · all craft is in database of machine tool intelligence, handlers need not consult craft parameter is expressed, but the craft parameter database that also can build oneself according to real need. · handlers needs to define the result that treatment wants to achieve only, expert system recommends parameter of 8 groups of craft accordingly, handlers decision is still be in order to machine quality in order to machine speed preferential, the handlers that machines experience without report also can work in that way like AGIE expert. (10) is three-dimensional emulation treatment. · graph is three-dimensional emulate; · examines machine program; · graph shows current treatment state. (Definition of user of / of 11) automatic definition processes order (AGIE particular) . Take core to define treatment order automatically with early / evening. Reduce plan cost and handlers intervention, pay attention to a product, negligence process. Evening of · early / can be added preferential; · defines treatment order beforehand; · freedom defines treatment order; · is counteracted in treatment process when having breakpoint, revise. (12) fast plug-in unit. Critical work inserts treatment at any time, after processing urgent document, beardless new-model Cheng continues to machine. Machine tool of cut of silk thread of AGIECUT VERTEX don't go yet is a foundation with its particular technology, the functional can that its high accuracy and human nature turn weighs the world to go up at present till the person above average of machine tool of cut of silk of don't go yet. CNC Milling